Pulsarlube E Grease Selection Guidelines

USER MANUAL

Cost Effectve, User Friendly Automatc Single Point Lubricator

Grease

Grease Type

Description

PL1

Multi Purpose

High performance NLGI #2 grade

Specifications

PL2

Heavy Duty

Excellent heavy duty NLGI #2 with high viscosity base fluids and additional load carrying capacity

Specifications

Description

PL3

High Speed

High performance NLGI #1 grade

Grease Capacity

60, 120, 240cc

PL4

H1 Food Grade

USDA H1 NLGI #2 grade for applications where food grade product is required

Max Operating Pressure

5kgf/㎠ (70psi)

Operating Temp Range

-20˚C ~ 55˚C (-4˚F ~ 131˚F )

PL5

High Temperature

Synthetic high performance NLGI #2 grade with oxidation stability

60cc : Ø77mm (3.03") × 92mm

(3.62")

PL6

Multi Purpose MoS

Dark gray colored MoS2 containing mineral based product fortified extreme pressure property

Product Size

120cc: Ø77mm (3.03") × 112mm (4.41")

PL7

Low Temperature

Fully synthetic product for extreme low temperature applications

240cc: Ø77mm (3.03") × 157mm (6.18")

60cc : 245g (0.54lb) 120cc: 305g (0.67lb)

Weight

OEM filling is available upon request under special terms and conditions. Please contact your local distributor for more information.

240cc: 432g (0.95lb)

Installation Thread Size

1/4" Male NPT & BSPT compatible

How to Dispose

Gas Type

Nitrogen (N2) Gas

Available Dispensing Periods

1, 3, 6, 9 & 12 months

Certifications / IP code

CE / ATEX / UL / IP68

Up to 1m (3ft) using a 8mm (5/16") O.D.

Remote Installation

pre-filled lube line

Technical information is subject to change without prior notice.

Models

PULSARLUBE E60/120/240, 60/120/240cc Grease Lubricator

Before Use

Thank you for purchasing the Pulsarlube E. To ensure the safe operation and proper installation of the Pulsarlube E unit,

we strongly recommend that you read the following information carefully before use. If you require further information,

1. Turn the housing cap counterclockwise and unscrew the top to remove the battery cover.

please contact your local supplier or manufacturer.

Dispose of used battery pack conforming to local regulations.

2. Using a hand tool such as screw driver, detach the PCB (Printed Circuit Board) from the used unit.

Dispose of the PCB conforming to local regulations.

Product Details

Product Certifications

3. Dispose of remaining plastic components in a designated area. Comply with local regulations for recycling.

4. Do not cut or puncture a used unit to avoid any potential personal injury or hazards.

Certifications

Ex ia llC T4 Ga

IEC 60079-0:2007-10

IECEx

IECEx KTL 12.0008X

IEC 60079-11:2006

Shelf Life and Warranty Period

Housing Cap

-20℃≤Ta≤+55℃

EN 60079-0:2009

The shelf life of each Pulsarlube E unit is 1 year from the date of production. Product warranty is limited to original defects in material and workmanship

0344

EN 60079-11:2007

and will not cover any collateral damage due to mishandling, abuse and /or any other inappropriate use of this product.

Battery Cover

ATEX

1 G Ex ia llC T4 Ga

EN 60079-26:2007

Warranty period is 1 year from the date of purchase.

Battery

INERIS 12ATEX0062X

-20℃≤Ta≤+55℃

Mode Selector

Ex ia llC T4

How to Order

KCs

12-KB2BO-0283X

PCB

-20℃≤Ta≤+55℃

N₂ Gas

E60

/ PL1

Generation Cell

US LISTED

E120 / PL2

Piston

4UX9

E240 / PL3

Lubricant

· Potential electrostatic charging hazard.

Reservoir

Warning

· The cleaning from the PULSARLUBE shall be done with a wet cloth.

Grease Type

Grease

· Do not change inside Batteries.

Lubricator Model (Pulsarlube E, E60: 60cc, E120: 120cc, E240: 240cc Capacity)

Description

Base

Manufacturer /

KLT Co., Ltd.

1/4" NPT/BSPT

597-2, Geumseung-ri, Tanhyeon-myeon, Paju-Si,

Compatible Thread

Address

Gyeonggi-Do, South Korea

Product Description

Automatic Single Point Lubricator

Pulsarlube USA, Inc.

Product Name

Pulsarlube E

Protector

4312 Di Paolo Center, Glenview, IL 60025, USA

Type

E60, E120, E240

TEL: 1-847-795-0591

FAX: 1-847-795-0119

www.pulsarlube.com / info@pulsarlube.com

Trademark

Doc No. 1122-000 REV. 130103

Installation Instructions

Mounting Methods

Direct Mount - Straight & Angle

Direct Mount with Extension -

Remote Mount (up to 1m)

Straight & Angle

Before installing the Pulsarlube E, remove contaminants around the lube point

and ensure a clear passage by purging the lube point with a manual grease gun.

If the lube passage is restricted, it may affect the performance of the lubricator.

Please use the same or compatible grease as contained in the Pulsarlube E.

Remove the grease nipple and check for hardened grease at the bearing lube point.

If hardened grease exists, clean the lube point before mounting the Pulsarlube E unit

on the bearing.

Set dispensing mode

OFF

^ Turn the housing cap counterclockwise and unscrew the cap.

^ Pull out the red Mode Selector from the default OFF position.

^ To activate the Pulsarlube E unit, firmly push the Mode Selector into the slot of the selected period from 1, 3, 6, 9, or 12 months.

The unit will soon start dispensing self-contained lubricant at the desired rate.

The most common and preferrable

For applications where a direct straight

For applications not allowing any direct

^ Turn the housing cap clockwise until the cap is securely locked in place.

mounting method is a Direct Straight Mount.

mount or angle mount is not available, use

mounts or extension mounts, remotely

When there are space restrictions of the

a straight, 45 , or 90 fitting with extension

mount the unit, securing with a bracket,

application that will not allow a direct

pipe, e.g. 50mm, 100mm, 150mm etc.

using an 8mm O.D. (5/16") pre-filled lube

straight mount, use a 45 or 90 fitting for

line.

Direct Angle Mount.

When using extension pipes in combination

WARNING

To position the window properly, place the on the housing cap

with angle fittings, keep the total length of

When using angle fittings, ensure that the

the mount as short as possible.

Keep the total length of the mount at

in the area indicated (A).

total length of the mount is not excessive.

1m (3ft) or less.

Dispensing Equivalents

Prior to installation, the installation date and scheduled date of expired lube cycle

Required dispensing volume may vary with individual bearing types and operating conditions.

Installed.

Expired.

should be logged by the operator on the label of the Pulsarlube E.

Dispensing Volume

Refer back to label of the Pulsarlube E unit for further identification.

Dispensing Period

60cc

120cc

240cc

Dispensing volumes (cc/day) are calculated assuming

1 Month

2.00cc/day

4.00cc/day

8.00cc/day

the lubricator is operating at 20˚C/68˚F and at sea level,

Remove the protector from the output thread and install on the lube point.

14.7 psi.

The Pulsarlube E has a resiliently engineered plastic 1/4" output thread that is

3 Month

0.67cc/day

1.33cc/day

2.66cc/day

compatible to both NPT and BSPT threads.

6 Month

0.33cc/day

0.67cc/day

1.33cc/day

Output will vary with ambient temperature changes,

Use appropriate adapters if necessary and make sure that adapters are firmly tightened.

atmospheric pressure changes, viscosity of lubricant,

Do not excessively tighten the Pulsarlube E as it may result in permanent damage to the

9 Month

0.22cc/day

0.44cc/day

0.89cc/day

or any resistance or backpressure existing at the lube

plastic thread.

point (bearing and passage).

12 Month

0.17cc/day

0.33cc/day

0.67cc/day

WARNING

Do not use the Pulsarlube E unit for multiple lube points as it is designed for single point lubrication only.

Please refer to #6 for preferred mounting methods and examples.

Testing is recommended for specific applications. Contact your local distributor should you need any assistance in

setting proper dispensing rates.